Forklift Casting Manual Pallet Jack Parts Supplier, Manufacturer
Yide Casting is a professional iron casting manufacturer in China, specializing in casting foundry for over 28 years. We cooperate with many trade companies or direct auto manufacturer for many years, has rich experience in forklift casting parts, pallet jack parts, such as hydraulic pump, ductile cast iron engine cylinder block and bracket of a manual pallet jack, etc.
All of our casting parts can be tracked, quality assurance and flexible payment terms are available. If you are looking for an iron casting supplier for manual pallet jack parts, please don’t hesitate to contact us for a free quote.
Forklift Casting Products
How to Place Order about Pallet Jack Castings from Yide Foundry
Why Choose Yide Casting Foundry for Pallet Jack Castings?
- When choosing a casting foundry, we need to figure out the following points.
First of all, we need to know the strength of the manufacturer. Generally, we can observe the manufacturer’s production ability and factory scale. At the same time, we can also learn about the reputation of the foundry from the peers or the media.
- When buying ductile cast iron parts, we cannot just look at the price, but also need to know about the product quality, service and casting technology.
In the production process of large-scale ductile castings, we generally use resin sand technology. Meanwhile, we use inspection equipment to strictly monitor the grades of ductile iron castings.Thus can improve the properties of ductile iron castings, and strengthen the product’s tensile and impact resistance is greatly.
- Zhejiang Yide Machinery Co,. Ltd. is a newborn company from Ninghai Jinma (JM)Casting Foundry, founded in 1993.
As an established company with a long history and strong professional and technical strength, Jinma has enough ability to manufacture clay sand casting & precoated sand casting capacity over 20,000 tons, with the main products: Automobile Casting, Truck Casting, Cast Iron Fire Truck, Cast Iron Toy Tractors, Forklift Parts Casting/Hand Lift Casting, Agricultural Machinery Casting, Construction Industry Casting, Brass Casting, Bronze Casting, and Heat exchangers.
Thus Yide is always committed to providing high quality but factory price customized casting services for more and more customers in the whole world.
What is a Pallet Jack
The pallet jack, also named manual hydraulic pallet truck, is a compact, convenient, flexible, heavy-duty, and durable cargo handling tool. In addition to the function of consigning goods, the pallet jack contains a hydraulic device between the chassis and the wheels in order to facilitate the lifting and lowering of the goods.
The manual pallet jack can be easily pushed under the base of the cargo box, and then the chassis is lifted by hydraulic pressure. Thus can drag the cargo to move. After reaching the destination, the chassis will be lowered hydraulically. And then the cargo will land accordingly and the pallet jack can be easily drawn out. As a result, the hand pallet jack can help to omit the complicated process of manual handling.
How does Pallet Jack Work
The hydraulic principle of manual pallet jack:
The large oil cylinder (9) and the large piston (8) form a lifting hydraulic cylinder. A lever handle (1), a small cylinder (2), a small piston (3), two one-way valve (4) and (7) form a manual hydraulic pump.
When you lift the handle to move the small piston upward, the volume of the oil chamber at the lower end of the small piston will increase. Thus forms a partial vacuum. At this time, the one-way valve (4) is opened and the oil is sucked from the oil tank (12) through the suction pipe (5); Then press the handle downwards. The small piston moves down, and the pressure in the lower chamber of the small piston increases. As a result, the one-way valve (4) is closed, the other one (7) is opened, and the oil in the lower chamber is input into the lower chamber of the lifting cylinder (9) through the pipe (6). Thereupon, forcing the big piston (8) to move upwards to lift the heavy objects.
When the handle is lifted again to suck in the oil, the one-way valve (7) is automatically closed to prevent the oil from flowing back. Thereby ensuring that the heavy object will not fall by itself. By continuously pulling the handle back and forth, the oil can be continuously pumped into the lower cavity of the lifting cylinder to gradually raise the weight. If the shut-off valve (11) is opened, the oil in the lower cavity of the lifting cylinder flows back to the oil tank through the pipe (10) and the shut-off valve (11), and the heavy object moves downward.
How Much does a Pallet jack Weigh?
The weight of the pallet jack is generally 35-55kg.
You can choose the suitable model according to different your working conditions.
How Much Weight Can I Pull on a Pallet Jack?
The carrying capacity of the hand pallet jack is around 1.0 – 5.0 tons.
Generally speaking, the international standard has 4 kinds of deadweight: 2.0t-2.5t-3.0t-5.0t.
You can choose the suitable model according to different your working conditions.
How to Fix a Manual Pallet Jack?
The reasons why the forks of manual pallet jack cannot be lifted can be summarized as the following four common reasons:
1. No hydraulic oil;
2. The purity of the oil is not enough;
3. The adjusting bolt is too close or the adjusting screw is too tight so that the valve keeps on open status;
4.There is air in the hydraulic cylinder.
The methods to solve the above problems:
1. Add oil;
2. Change oil;
3. Vent air.
The above are some small problems often encountered in the use of manual pallet jacks.
Our company website has more detailed forklift maintenance methods, welcome to subscribe!
How to Use a Hand Pallet Jack
Before you start using a hand pallet jack, check its condition. It may have loose prongs or wheels. If it has charging cords, make sure that the cords are correctly stowed. If the cords are not properly secured, you’ll have to use a cord-operated hand pallet jack. After you’ve charged the device, it’s ready for use. Always keep a cord-operated hand pallet jack charged to prevent it from overheating.
A manual hand pallet jack has two types of wheels: rollers and casters. The rollers on the wheels are the ones with a wheel. A roller-type pallet jack uses wheels to help it lift and move loads. However, a roller-type pallet jack is best for lifting pallets that are a few inches high. The rollers on the rollers are useful for lifting heavy loads.
Manual pallet jacks have a handle and a lever. To operate them, slide the prongs underneath the pallet and then crank the handle to lift the lever off the floor. After you’ve done this, you can push or pull the pallet to a desired location. Then hold the lever and lower the prongs to the floor. Once the jack is leveled, you can remove it from the pallet and move on with your job. Generally, manual pallet jacks cost between $199 and $599. They typically have 48-inch-long forks and a width of 21-27 inches. Manual pallet jacks do not come with brakes, so it’s best to operate at a slower speed.
While manually operating a pallet jack, you need to wear appropriate footwear. Wearing the wrong footwear can put you at risk of getting hit by the jack. This may lead to less stable walking and may result in injuries. Additionally, long flowing clothes might catch in the pallet jack and cause you to trip. A good safety precaution is to wear a pair of steel-toed shoes or boots. A back belt is also important for safety reasons.
Manual hand pallet jacks are often used to move pallets inside trailers, which is where forklift trucks are not available. They are also an affordable option and can provide quick and simple pallet transportation. You should carefully study the Operator’s Manual before operating a hand pallet jack to ensure safety and efficiency. If you are new to pallet jacks, read the manual provided with the jack. The Manual will give you the essential information on training and knowledge necessary for operating a hand pallet jack.
When using a pallet jack, check the wheels for any damage before use. It should be free of rust and other damages. Moreover, you need to follow safety precautions when operating the machine. Make sure to always keep it in a safe place and out of the way of civilians. The safety and use of a hand pallet jack should be done in accordance with OSHA regulations. You can get certified in this field by attending a certification course.
Manual pallet jacks are cheaper than electric ones. Besides, they’re also more reliable than electric pallet jacks. Unlike electric models, manual pallet jacks don’t have any electrical components, which means that you’ll have fewer problems with maintenance and repairs. The parts for manual jacks are also easier to find than electric ones. If you’re thinking about buying a pallet jack, consider the benefits and disadvantages of each before you make your final decision. You’ll be glad you did!
Manual pallet jacks are the most basic form of forklift. They are best suited for moving small loads over short distances. They’re also safer to use than forklifts and manual labor. Depending on the needs of your business, you may find the right tool for the job. They’re a vital tool in your warehouse. Take a look at some tips on how to use hand pallet jacks. You’ll be able to use this hand pallet jack safely.
Pallet Jack Parts Diagram
Should You Push or Pull a Pallet Truck?
Generally, it is safer to push than pull. At the same time, the push is more effortless than pull. Because when pushing, you have two feet as a fulcrum.
However, you should pay attention to special situations, such as on slopes.
It is safer to pull than push, in order to avoid the pallet jack running out of control and hitting people due to the excessive speed caused by inertia.
How to Place Order about Forklift Castings
Yide Foundry can provide accurate cost and time estimates for your custom castings.
We can produce high-quality custom metal castings that meet your requirements.
We will work with you to determine the product project, and then recommend the most economical materials and production methods.
First of all, please determine whether the product you need is suitable for our professional field according to the following factors:
Yide Foundry can use a variety of metal alloys, including ductile iron, gray cast iron, cast steel, stainless steel, mild steel and aluminum.
Custom castings will require production designs and new mould. Does your project have enough volume to rationalize customization?
Yide Foundry has our own casting factory covering an area of 20000 sqm, with over 200 employees. We provide mold designing, shell casting, sand casting, and finish machining service according to your requirements.
Yide Foundry has enough ability to manufacture clay sand casting& precoated sand casting capacity over 20,000 tons.
Request a quote
Once you have determined that Yide Foundry is a manufacturer that meets your requirements. Then, the next step is to collect the informations of the product.
Custom metal casting is a complex process. The success depends on the communication and detailed control of the entire process.
You should consider the following information in your request for quotation.
Please provide the drawings and specifications of the casting, including (but not limited to):
- Dimensions and geometry
- Acceptable dimensional tolerances
- Stress / load requirements
- Machining requirements
- Non-destructive test requirements
Please send the information to [email protected]
You can list specific metal grades, preferred materials or required properties.
Due to the inherent cost of the metal/alloy and its castability, the cost is greatly affected by the material selected.
Actual or estimated weight
Used to calculate the cost of purchasing materials, processing and transportation. Actual weight is preferred because inaccurate estimates may cause discrepancies between estimated and actual costs.
If existing mould is available, casting costs can be reduced.
If not, the design of the mould will constitute the main cost. Paying higher fees for complex mould can reduce casting costs and improve casting quality.
Include current and future expected quantities. The quantity has a great influence on production methods, tool development and total cost.
Casting surface finish (smoothness) requirements, material performance test standards and casting robustness are all key considerations for quotation.
ASTM provides the tools necessary to establish inspection standards. Most mechanical tests are performed on representative test rods.
Additional non-standard inspection requirements increase the cost of casting.
It can be expedited, but it will also increase the cost
Yide Foundry can provide secondary processing operations:
- Heat treatment
We prepare and package all products to protect them during transportation and storage.
Special requirements will increase the cost of transportation and must be notified in advance.
Through communication with our professionals, we can best understand the functions and costs of castings. Our casting experts will work with you to outline product solutions and help you realize them in the most economical way.
Is your casting information ready? Request a quote here! [email protected]
What Casting Parts does the Pallet Jack Have?
The cast-type hand pallet jack has many advantages.
For example, the cast oil pump contains a hydraulic circuit and a hydraulic oil tank, and the imported sealing ring is built-in to completely seal the entire hydraulic system and solve the common problem of oil leakage in the pump body.
The ductile castings parts of the pallet jack include:
Hydraulic Cylinder Base,
Ductile Cast Iron Fulcrum Bearing,
Fulcrum Bearing, Oil Pump,
Engine Cylinder Block,
Wheel Carrier, etc.
How to Choose a Good Pallet Jack Parts Iron Foundry?
When choosing a casting foundry, we need to figure out the following points.
First of all, we need to know the strength of the manufacturer.
Generally, we can observe the manufacturer’s production ability and factory scale.
At the same time, we can also learn about the reputation of the foundry from the peers or the media.
When buying ductile cast iron parts, we cannot just look at the price, but also need to know about the product quality, service and casting technology.
In the production process of large-scale ductile castings, we generally use resin sand technology. Meanwhile, we use inspection equipment to strictly monitor the grades of ductile iron castings.
Thus can improve the properties of ductile iron castings, and strengthen the product’s tensile and impact resistance is greatly.
How to Cast Pallet Jack Parts
Pallet Jack Parts are generally ductile iron parts.
Because the ductile cast iron has high strength feature, and with good plasticity and toughness, which can fully exert the performance of the substrate.
Ductile iron castings are solid metal objects that result from molten ductile iron being poured into voids in a mold.
The ductile iron subsequently cools and solidifies in the shape of the void it occupies.
How to Replace Pallet Jack Wheels
First of all, make sure that the replacement wheels is the same size as the original ones.
Then, knock off the cotter pin with steel nails and drive out the axle.
Next, take the old wheels off in order, and then install the new wheels in the exact reverse order.
If the wheel is rusty, you need to find a hard striker, punch out the hollow pin of the wheel and the axle, and then knock out the small axle, and replace the wheel together with the bearing.
How Do You Put Hydraulic Fluid in a Pallet Jack?
There is a threaded bulkhead near the upper end of the hydraulic cylinder of the pallet jack.
Unscrew the bulkhead, you can find the oil filling hole.
The hydraulic oil should be selected according to the grade specified in the “Instruction Manual”.
When a substitute oil is needed in special circumstances, the property should be the same as the original grade.
Different brands of hydraulic oil cannot be mixed to prevent chemical reactions and property changes of the hydraulic oil.
The hydraulic oil must be filtered before filling, and the refueling tools must be clean.
Do not remove the filter at the opening. Fueling personnel should use clean gloves and work clothes to prevent solid impurities and fiber impurities from falling into the oil.